Laser Next 2141
Direct Energy Deposition technology
A large machine, available in various configurations, for repairing, coating, adding custom parts.
Laser Next 2141 with Direct Energy Deposition technology is based on a laser metal deposition process.
The system can handle both large and small parts and is suitable for repairs, reworking and coating.
The 5-axis platform is particularly suitable for all sectors that require movement flexibility and high precision.
Thanks to Prima Additive’s Direct Energy Deposition technology, the powder deposited on the component is melted where it is needed by a deposition head that moves along 3 to 5 axes simultaneously.
5-axis motion with CNC control and full CAM suite
5-axis CNC system with integrated multiple crash protection, easy access and loading position. The addition of a tilting rotary table increases the machine’s flexibility by providing the system with two additional axes for more complex applications. An integrated powder feeder with 1-4 hoppers (1.5 litres), Prima CNC control, and CAM software provide users with all the tools they need to set up the machine according to the requirements of the application.
Suitable for parts manufacturing and reworking in a wide range of materials
Taking advantage of the workspace and easy installation, Prima Additive's largest Direct Energy Deposition machine can be used for complex repairs and reworking. To facilitate the needs of different industries, the Prima Additive team supports customers at every stage until optimal process parameters are achieved and a repeatable result is guaranteed.
Laser
Laser Next 2141 DED is available with a 1000W (CF1000), 2000W (CF2000) or 3000W (CF3000) ytterbium fiber laser source. Convergent CF fiber lasers are the result of Prima Industrie Group's experience in laser technology and have been developed for industrial and research applications: it is a compact and efficient high-power laser, producing from 1000 up to 3000 watts respectively, with a wavelength of about 1070nm.
Rotary table
The rotary table is the 6th and 7th control axis for manufacturing of DED parts, repairing of critical components or rebuilding of damaged tools. The rotary axis (6th axis) provides continuous rotation of N x 360° clockwise or anti-clockwise on the vertical axis. The tilting axis (7th axis) provides rotation from -150° to + 150° on the vertical axis. The rotating tilt can sup port 300kg and has T-slots for fitting equipment.
- Working volume: 4140 x 2100 x 1020 mm
- Deposition rate: Max 50-70cm^3/h - typical 25-30cm^3/h (up to 100cm3/h with REAL_DED head)
- Laser: Fiber 1-6kW
Materials
Prima Additive helps you choose the right material for each application
Prima Additive recommends and offers a wide range of metallic powders, tested to ensure product quality and repeatable mechanical properties. The process parameters were fine-tuned to the specifications and behavior of the powders during printing, enabling excellent (re)production of the components. Thanks to its portfolio of services, Prima Additive can provide support to customers to evaluate and select the most suitable powder for their applications and needs.
Discover all the materials you can process with our DED machines
Optimize your Prima Additive machine
Software for DED
Direct Energy Deposition Technology
Cadcam software for direct energy deposition
Melting Pool Monitoring
Direct Energy Deposition technology
All controlled in real time
Real DED Laser Head
Direct Energy Deposition technology
The innovative and effective deposition head
Blue Laser Technology
Direct Energy Deposition Technology
Enhancing DED and Laser Welding technologies.
DED Laser Head Configurations
DIRECT ENERGY DEPOSITION TECHNOLOGY
Three options for the best results.
Take advantage of our services
Application support
You imagine it, we make it reality.
Metal additive manufacturing offers endless possibilities for companies like yours, but often when facing challenges such as implementing a new technology within your context, what you need is the right teammate. That teammate is us: we like to think of it as a partnership. We like to work close to our customers, sharing knowledge, ideas, dreams and, why not, fears.
Design support
Additive changes you.
The strength of additive manufacturing lies in being able to make parts with shapes that were previously unthinkable. For this reason, if you are approaching this technology for the first time, you will probably need to adjust the design of your components to make them more functional, lighter, and better performing.
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Feasibility assessment
Let's break down the barriers to entry for Additive Manufacturing!
Book a demo
Request a machine demo
Choose between a physical or virtual demo.
Experience the power of additive manufacturing with Prima Additive. Book a demo and explore our cutting-edge solutions for industrial metal 3D printing. Our demo service is available to show you how our technologies can be adapted to your production needs.
Contact us today and try it!
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