Copper alloys for PBF
Materials for Powder Bed Fusion
Materials for Powder Bed Fusion
Copper alloys and copper powders unlock a host of benefits in the realm of powder bed fusion, bringing the transformative power of copper into the hands of creators. Let's delve into the essence of these materials and the unparalleled advantages they offer when processed using Prima Additive's cutting-edge metal additive manufacturing systems.
Powder bed fusion (PBF) epitomizes additive manufacturing by layering materials to create objects from 3D models, moving beyond traditional subtractive methods. This process, particularly when applied to copper alloys, is renowned for its precision and efficiency. The unique properties of copper alloys—marked by their excellent electrical and thermal conductivities, alongside notable strength and ductility—make them indispensable in sectors like electronics, aerospace, and automotive manufacturing.
Working with copper alloys through laser powder bed fusion technology, especially with Prima Additive's solutions, offers significant benefits:
Prima Additive's Powder Bed Fusion systems redefine the boundaries of metal additive manufacturing with their state-of-the-art green laser technology. This advanced capability allows for the processing of not only a diverse range of copper alloys but also pure copper, achieving a remarkable material density exceeding 99.5%. Such high density is pivotal for applications where electrical conductivity is paramount, ensuring your projects benefit from the utmost in quality and repeatability. Moreover, the precision of this process is unparalleled, thanks to a laser spot size of merely 35 microns, offering unmatched detail and accuracy in every print. This breakthrough opens new horizons for innovation, enabling the creation of components with exceptional electrical and thermal properties, all while maintaining extreme quality and repeatability in every piece crafted.
Prima Additive's machines are adept at processing a wide range of copper alloys, including:
While the listed copper alloys represent the most suitable candidates for Prima Additive's machinery, the horizon of possibilities is far from limited. Prima Additive's open parameter system means that any material, regardless of the manufacturer, can be processed. This flexibility opens the door to custom solutions and innovations, ensuring that your manufacturing needs are not just met but exceeded.
Areas of application
We are at your service to research and produce new materials suitable for additive manufacturing to meet your specific needs.
We will evaluate your business case and together develop the best material for your application.
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Feasibility assessment
Metal additive manufacturing offers endless possibilities for companies like yours, but often when facing challenges such as implementing a new technology within your context, what you need is the right teammate. That teammate is us: we like to think of it as a partnership. We like to work close to our customers, sharing knowledge, ideas, dreams and, why not, fears.
The strength of additive manufacturing lies in being able to make parts with shapes that were previously unthinkable. For this reason, if you are approaching this technology for the first time, you will probably need to adjust the design of your components to make them more functional, lighter, and better performing.
Our team of specialized engineers is always by your side. You have a unique opportunity to experience firsthand the performance of the technology with our metal 3d printing training program. Together, we can identify how to implement it quickly in your company in the most competitive way.
In addition to the need for dimensional accuracy and mechanical characteristics of finished parts, the need to certify parts to industry benchmark standards also frequently emerges.
Powder Bed Fusion Technology
Powder Bed Fusion Technology
Powder Bed Fusion Technology
Powder Bed Fusion Technology
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