Titanium alloys for DED
Materials for Direct Energy Deposition
The advantages of utilizing Direct Energy Deposition technology for working with titanium alloys are numerous and compelling. DED technology excels in creating large components, offering a substantial build capacity that surpasses traditional Powder Bed Fusion methods when it comes to produce big parts. This capacity enables the production of much larger products with precise accuracy, a critical factor in industries like aerospace and construction.
In the realm of metal additive manufacturing, the fusion of titanium alloys and titanium powders with Direct Energy Deposition (DED) technology represents a significant leap forward. This cutting-edge process not only showcases the remarkable capabilities of titanium in engineering applications but also marks a new era in the production of components with unparalleled strength and precision.
Mastering Reactivity for Superior Performance
The challenge of titanium's reactivity is well-documented. Its tendency to react with elements such as oxygen and nitrogen at high temperatures can severely impact the material's properties. Prima Additive addresses this issue through two primary methods: inert chamber options and a specialized laser head designed for inert gas shielding. These solutions ensure the maintenance of an inert atmosphere, either throughout the entire working chamber or localized around the melt pool, effectively mitigating the risk of contamination, and ensuring the integrity of the titanium alloys being processed.
The benefits of using titanium alloys in Direct Energy Deposition are substantial. Their low specific weight and thermal conductivity, combined with excellent mechanical properties, high biocompatibility, and corrosion resistance, make them ideal for a wide range of applications, from aerospace components to medical implants.
Key Titanium Alloys for Prima Additive Systems
Prima Additive systems are adept at processing a variety of titanium alloys, like:
- Ti-6Al-4V: celebrated for its excellent strength-to-weight ratio, making it an ideal choice for high-performance applications across various industries.
Beyond the Basics: The Versatility of Prima Additive Systems
While Ti-6Al-4V stands out for its remarkable properties, it's important to note that Prima Additive systems are not limited to this alloy alone. Thanks to the open parameters of Prima Additive machines, they can process any type of material made by any manufacturer. This versatility ensures that users are not confined to specific alloys, opening up a world of possibilities for innovation and customization in metal additive manufacturing.
In summary, Direct Energy Deposition technology, particularly when applied to titanium alloys, offers a transformative approach to metal additive manufacturing. Prima Additive's advanced systems not only enable the processing of high-quality titanium components but also pave the way for the exploration of new materials and applications, pushing the boundaries of what's possible in industrial manufacturing.
Areas of application
Did you know that titanium alloys are widely used in these sectors?
Need to make parts using a different material?
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Application support
You imagine it, we make it reality.
Metal additive manufacturing offers endless possibilities for companies like yours, but often when facing challenges such as implementing a new technology within your context, what you need is the right teammate. That teammate is us: we like to think of it as a partnership. We like to work close to our customers, sharing knowledge, ideas, dreams and, why not, fears.
Design support
Additive changes you.
The strength of additive manufacturing lies in being able to make parts with shapes that were previously unthinkable. For this reason, if you are approaching this technology for the first time, you will probably need to adjust the design of your components to make them more functional, lighter, and better performing.
Training in additive manufacturing processes
Additive manufacturing training courses for every level, up to advanced.
Our team of specialized engineers is always by your side. You have a unique opportunity to experience firsthand the performance of the technology with our metal 3d printing training program. Together, we can identify how to implement it quickly in your company in the most competitive way.
Qualification and certification
Quality additive manufacturing.
In addition to the need for dimensional accuracy and mechanical characteristics of finished parts, the need to certify parts to industry benchmark standards also frequently emerges.
Here are our solutions for processing Titanium alloys for DED
Direct Energy Deposition
LASERDYNE® 811
Direct Energy Deposition technology
The fastest solution for 3D manufacturing, repairs and coating with quality and precision.
Direct Energy Deposition
Laser Next 2141
Direct Energy Deposition technology
A large machine, available in various configurations, for repairing, coating, adding custom parts.
Direct Energy Deposition
DED kit
Direct Energy Deposition Technology