Print Genius 400
Powder Bed Fusion Technology
Highly automated solution for large components up to 1 meter high.
A high-performance platform to produce large components: the solution that best suits the specific needs of the aerospace and automotive sectors.
Thanks to its patented localized aspiration system it allows to obtain exceptional results in terms of mechanical characteristics of critical components.
The extractable work chamber and the automatic powder loading system simplify the loading / unloading operations of the machine, increasing the overall productivity of the system.
Standard or XL
Platform 400 is available with two different working volumes. In its standard version it boasts an area of 430 x 430 x 600 mm, while in the Print Genius 400 XL version it is possible to build components up to one meter high, in line with the needs of the aerospace sector, for a working volume of 430 x 430 x 1000mm.
Different laser configurations possible
Like any Prima Additive solution, the Print Genius 400 can also adapt to your needs with different laser configurations. In fact, it is possible to configure the machine with two infrared lasers, two green lasers, a "double wavelength" configuration with an infrared laser and a green laser, or four lasers which can be either infrared or green.
Innovative additive process with localized suction, covered by 7 Prima Additive patents.
Customizable laser configuration: Dual IR laser, Dual Green laser, Double Wavelength (IR + Green), Quad laser (IR or Green).
The system is equipped with an automatic work chamber extraction system, which allows the entire work chamber with the molded component inside and the remaining powder to be removed at the end of the job, to speed up the set-up activities. a new job, increasing the overall productivity of the system and allowing depowdering activities to be carried out in an external system.
Possible automation options available on request.
Variable focus position of the laser beam according to need, to always have the parameters optimized according to the application.
Double pre-heating system which allows to heat the surface of the powder bed both from above and from below.
Coaxial high speed pyrometer monitors temperature in real time and 2 cameras monitor process and powder bed.
Open parameters, suitable for carrying out research and development on processes and materials.
Easily adjustable filter unit thanks to the control installed on the interface.
- Building volume (Print Genius 400): 430 x 430 x 600 mm
- Building volume (Print Genius 400 XL): 430 x 430 x 1000 mm
- Build rate: 15-120 cm3/h (a seconda del materiale usato e dalla geometria del componente)
- Deposition layer thickness: 0.02 – 0.1mm
- Layer width: 0.1mm (single track width)
- Infrared laser power: 500 W IR single mode (Standard, optional more powerful lasers)
- Green laser power: 200 W Green single mode (Standard, optional more powerful lasers)
- Laser configurations: Dual laser IR, Dual laser Green, Double wavelength (IR + Green), Quad laser IR, Quad laser Green
Materials
Stainless steel, maraging steel, high-temperature nickel alloy (Inconel), titanium alloy, cobalt chrome alloy, aluminium alloy, high strength steel, copper alloy.
Prima Additive helps you choose the right material for each application
Prima Additive recommends and offers a wide range of metallic powders, tested to ensure product quality and repeatable mechanical properties. The process parameters were fine-tuned to the specifications and behaviour of the powders during printing, enabling excellent (re)production of the components. Thanks to its portfolio of services, Prima Additive can provide support to customers to evaluate and select the most suitable powder for their applications and needs.
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Powder Bed Fusion
Automated Powder Management System
AUTOMATION FOR POWDER BED FUSION
Depowdering, sieving and powder recycling in closed loop.
Powder Bed Fusion
Software for PBF
Software for Powder Bed Fusion technology
All the support you need to prepare files for producing additive manufacturing parts.
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Application support
You imagine it, we make it reality.
Metal additive manufacturing offers endless possibilities for companies like yours, but often when facing challenges such as implementing a new technology within your context, what you need is the right teammate. That teammate is us: we like to think of it as a partnership. We like to work close to our customers, sharing knowledge, ideas, dreams and, why not, fears.
Design support
Additive changes you.
The strength of additive manufacturing lies in being able to make parts with shapes that were previously unthinkable. For this reason, if you are approaching this technology for the first time, you will probably need to adjust the design of your components to make them more functional, lighter, and better performing.
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Feasibility assessment
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Experience the power of additive manufacturing with Prima Additive. Book a demo and explore our cutting-edge solutions for industrial metal 3D printing. Our demo service is available to show you how our technologies can be adapted to your production needs.
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